Forklifts & warehouse vehicles
Compact packs, predictable shift energy, opportunity charging and CAN communication for warehouse duty.
ENGINEERING MACHINERY POWER
Battery systems built around the duty cycle.
LithVolt configures LiFePO₄ battery systems for forklifts, AGVs, utility equipment and mining vehicles. Voltage, peak current, enclosure, charging window and communications are confirmed against the actual machine.
Send machine dataTwo very different operating environments.
Mining & heavy equipment
High-energy, high-current systems with thermal management, isolation monitoring and project-specific protection.
Reference starting points—not universal replacements.
Final selection requires the motor/controller manual, original battery data, connector, compartment drawing and duty-cycle record.
| Application | Typical platform | Sizing basis | Engineering focus |
|---|---|---|---|
| Warehouse forklift | 24–48 V | Shift energy + peak lift current | Tray fit, ballast, connector, charger |
| Heavy forklift | 48–80 V | Motor/controller limit + shift energy | Peak current, thermal path, CAN |
| AGV / AMR | 24–48 V | Route time + charging windows | Low-profile enclosure, fast charge |
| Mining vehicle | Project-specific HV | Traction profile + grade + payload | Isolation, cooling, redundancy |
What determines the pack
Energy
Average traction and hydraulic loads × operating hours, with usable DoD and reserve.
Power
Controller peak current, lift/grade demand and regenerative current.
Mechanical
Tray dimensions, mass, mounting, IP target, vibration and service access.
Charging
AC supply, charger protocol, connector, available downtime and opportunity charging.
Required engineering checks
- 01Match controller voltage and current limits before quotation.
- 02Verify charger profile, BMS communication and interlock logic.
- 03Confirm enclosure, cooling and fire-risk controls for the installation.
- 04Transport and market documents are confirmed by destination and model.
Send the machine nameplate and battery-bay drawing.
Include machine model, original voltage/capacity, motor/controller, peak current if known, shift hours, charger, connector, dimensions, destination and quantity.